Built for your Operation
Combine lanes, singulate flow, or route products based on size, weight, or line capacity. Our merge and divert solutions range from simple static guides and plows to servo-driven gates and pop-up transfers, giving you the flexibility to scale throughput without adding labor.
Direct Conveyors builds these systems on proven platforms like Flat-Top Chain and Timing Belt conveyors, ensuring smooth product handling and precise control. Whether you need basic lane merging or complex sortation logic, we deliver engineered solutions that integrate seamlessly with your automation.
Common Applications
- Lane merging for multi-line packaging
- Singulation for inspection or labeling
- Sortation by size, weight, or product type
- Routing to multiple case packers or palletizers
- E-commerce order fulfillment and putwall feeds
Compatible Platforms
- 74 Series Flat-Top Chain – Ideal for multi-lane merging and heavy-duty applications
- Timing Belt Conveyors – Precise metering and controlled singulation
- Custom Diverters & Gates – Engineered for complex sortation or space constraints
Key Features
- Static guides and plows for simple merges
- Servo-driven gates and pop-up transfers for dynamic sortation
- Integrated sensors and PLC logic for automated control
- Compatible with vision systems for attribute-based routing
- Scalable designs for high-speed e-commerce and packaging lines
