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Product Detail

48 Series Flat Belt with Standard Adjustable Side Rails

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Several stocked side rails options are available ranging&nbsp;from 20mm - 56mm.
Please chosse the rail type and desired side rail option.

Side Rails

Below is a list of standard options that can be added to the quote. If you would like to upgrade the side rails or stands from the configurator, please choose none above, and select options below. If you don’t see the exact items you are looking for, please reach out to the factory for more solutions.

Standard

74 Series Flat Belt with Black Belt and Steel Stands

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The option to upgrade our stands from Aluminum Extrusion to our 2in Tubular Steel Frame Weldment is available. The upgrade might be essential for supporting heavier loads or based on your preference. Our stands are initially powder coated black, but we can accommodate a switch to your preferred RAL color upon request.
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Please type in the desired Top of Conveyor Height.
Min: 610mm / Max: 1220mm

Steel Stands

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Drip Pans are available to be mounted beneath the conveyor, intended to capture debris, fluids, or other materials. These custom designed Drip Pans are created to encircle the conveyor, preventing fluid reaching the floor. Crafted from formed Steel, they match the dimensions of the conveyor. While the Drip Pans are usually powder coated black, we can accommodate a change to your preferred RAL color. Additionally, Stainless Steel Drip Pans are available upon request.
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Drip Pans

48 Series Indexing Timing Belt Custom Fixture

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Fixtures or attachments are uniquely crafted to secure a product onto an Indexing Timing Belt Conveyor. These Fixtures can be tailored to accommodate a product between a designated set of fixtures or to keep a product positioned atop a fixture. Custom fixtures are meticulously designed to suit specific products and are often constructed from materials such as Steel, Stainless Steel, Aluminum, or Plastic.
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Custom Fixtures

Below is a list of custom options that can be added to the conveyor. These options require further conversation, so please request to speak to the factory to make sure we provide a sound solution.

Custom

48 Series Indexing Timing Belt Daul Lane Carrier Pins

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A Carrier Plate can be affixed to an Indexing Timing Belt Conveyor to facilitate the installation of customized tooling. These Carrier Plates are engineered to align with the belt's pitch, enabling the design of tooling without being restricted by insert locations. They can be attached to a single lane or span across a conveyor with multiple lanes.

Custom Carrier Plates

74 Series Indexing Timing Belt Custom Drive

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Tailored Drive Packages are offered to enable customers to install their preferred gearbox or motor package. Servo motors commonly drive timing belts, and we have the capacity to modify our motor plates for mounting your specific motor.

Custom Drive Packages

48 Series Timing Belt Guarding Dog House Carriers

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A customized Guarding package can be designed to prioritize operator safety. This involves installing enclosures, commonly known as "dog houses," at the equipment's ends to prevent fixtures from interacting with operators. Furthermore, protective barriers can be placed along the sides to cover sections with moving components, effectively preventing pinch points.

Guarding

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A selection of Standard Side Rail choices is available, accompanied by the option to create Custom Rails tailored to the specific application. The customization covers aspects like height, thickness, type, and material to perfectly suit the intended use. These Rails are usually crafted from materials such as Aluminum Extrusion, Steel, Stainless Steel, or Plastic.

Custom Side Rails

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If your application comes with requirements that go beyond the usual standards, we can design Stands that cater to your specific application needs. Whether you require the installation of Multiple Conveyors on a Shared Stand Frame or need Custom Mounting Brackets to attach to other equipment, we have the capability to offer you a suitable solution.

Custom Stands/Mounting

48 Series Indexing Timing Belt

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48 Series Indexing Timing Belt Conveyors employ AT10 Timing Belts equipped with M4 threaded inserts, enabling the incorporation of fixtures. This conveyor design is exceptionally suited for scenarios demanding precise indexing and accurate product positioning. Timing Belts feature Steel wire reinforcement and v-guiding, ensuring robustness, strength, and exceptional belt tracking. The belts necessitate minimal tensioning, contributing to heightened process reliability and straightforward, cost-effective maintenance. Tailored profiles or fixtures can be specifically designed to align with the requirements of your application. Each conveyor unit is meticulously pre-assembled and tested before shipping, guaranteeing exceptional quality.
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<h2>Key Features and Components:</h2>
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Timing Belt: Like standard Timing Belt Conveyors, Indexing Timing Belt Conveyors utilize a toothed Timing Belt to drive the movement of items. The Timing Belt's teeth correspond to the notches on the conveyor's pulleys, ensuring precise and synchronized movement.
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Pulleys: Specialized pulleys are employed in the Indexing Timing Belt Conveyor to engage with the Timing Belt's teeth. These pulleys control the conveyor's movement and enable the precise positioning of items.
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Control Capability:&nbsp;The control capability stands as a vital element that oversees the indexing motion of the conveyor. Depending on the required accuracy for the specific application, standard motors or Servos are frequently employed.
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Precision Positioning: Indexing Timing Belt Conveyors excel in accurate positioning and synchronization of items, ensuring consistent alignment for assembly, inspection, and packaging processes.
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Versatility: These conveyors are adaptable for various industries, accommodating different product sizes, shapes, and weights.
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Reliability: The positive engagement between the Timing Belt and the pulleys ensures reliable movement and eliminates belt slippage.
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48s Indexing Timing Belt Engineering Manual.pdf

48s TBI Dual Lane Small Gap between Belts

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Timing Belt Maintenance Manual.pdf

Motors Engineering Manual - V1.11.2023.pdf

Timing Belt Conveyor Flyer.pdf

Indexing Timing Belts Manual.pdf

48 Series Indexing Timing Belt with  75mm Belt

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48 Series Indexing Timing Belt Direct Drive

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48 Series Indexing Timing Belt with Custom Designed Fixtures

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48 Series Indexing Timing Belt with Plastic Puck Fixtures

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48 Series Indexing Timing Belt Side Mount Down with Fixtures

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48 Series Indexing Timing Belt Dual Lane with Tooling Plate

48 Series Indexing Timing Belt Conveyor with Fixtures and End Guard

48 Series Indexing Timing Belt Conveyor with Delrin Fixtures

Tech Specifications

Belt Information

Standard Belting

Documentation

Product Documentation

Accessories

Product Accessories

Standard Widths: 48mm (1.8&rdquo;) to 117mm (4.6&rdquo;)&nbsp;
Standard Lengths: 585mm (23&rdquo;) to 11,000mm (433.1&rdquo;)

Extrusions

Angles and Connections

Side Rails Components

Stand Components

A low-profile Flat Belt Conveyor is a type of conveyor system used for transporting various goods or materials.&nbsp;Unlike traditional conveyors, which often have bulky frames and elevated structures, a low-profile design features a compact and streamlined Aluminum construction. This type of conveyor typically consists of a flat belt made of various materials, which moves along a frame, facilitating the movement of items.
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Flat Belt Conveyors

Modular Plastic Conveyors utilize individual plastic modules or links to create a continuous conveyor belt. This design allows for customization with diverse plastic modules for specific needs. This type of conveyor system is widely used in various industries for transporting goods, products, and materials within a production or distribution environment. The modular design of these conveyors offers several advantages over traditional conveyor systems.

Modular Plastic Belt Conveyors

A Timing Belt Conveyor is a specialized type of conveyor system that uses a toothed Timing Belt to move items along a predetermined path. It's designed to ensure precise and synchronous movement of products, making it particularly suitable for applications that require accurate positioning, indexing, and synchronization of items. Timing Belt Conveyors find applications in industries such as manufacturing, packaging, electronics, and automotive assembly.

Timing Belt Conveyors

Flat Top Chain Conveyors are material handling systems used to transport a wide range of products or goods within industrial settings. These conveyors consist of a flat, continuous chain that runs along a series of sprockets to move items from one point to another. The chain is made up of interconnected segments that create a solid and smooth conveying surface.
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Flat Top Chain Conveyors

Roller Chain Conveyors are widely used in industries to move heavy loads efficiently. They employ standard Roller Chains (#40, #50, #60) to facilitate product movement, showcasing durability and reliability in harsh environments. Notable features include their ability to handle bulky items, adapt to diverse load sizes, integrate with other systems, and serve various industries such as manufacturing, automotive, warehousing, and more.

Roller Chain Conveyors

Autonomous Mobile Robots (AMRs) provide an effective solution for manufacturers looking to boost production efficiency. Direct Conveyors brings a wealth of material handling expertise to the table, seamlessly integrating with and around AMRs to maximize production efficiency.

AMR Toppers

Vitrans is a strategic partner of Direct Conveyors. Founded in 2013, Vitrans has quickly established itself as a leader in the industry, leveraging a strong background in Research &amp; Development and Engineering. Our standardized pallet system offering ensures low costs and short lead times, making us a reliable partner for businesses of all sizes. We pride ourselves on our credibility and the use of common components, which streamline our processes and enhance product reliability.&nbsp; With Vitrans parnetership, we are able to supply standard toolded pallet systems. Pallet Systems use nonsynchronous conveyors to accumulate a pallet in a loop or over/under configuration. These systems can be constructed using various types of conveyors and often incorporate various mechanisms to single out or position Pallets at different stations or transfers.

Pallet Lines

Biflow Tables are highly proficient in effectively accumulating parts. They are commonly employed for the purpose of storing parts, both prior to and after various processes. These tables are available in a wide array of styles and sizes, with each one being meticulously designed to match the precise requirements of the parts and the desired accumulation capacity. It is customary to request trial parts to confirm the feasibility of achieving the appropriate separation of parts on these tables

Biflow Tables

Direct Conveyors possesses a deep expertise in material handling and a strong mechanical background. We have the capability to conceptualize, engineer, and manufacture a diverse range of products tailored for specific parts or solutions. For more information, please contact our factory.