Custom Conveyors

When standard products aren’t enough, our custom conveyors deliver fit‑for‑purpose handling solutions. We design and build hoppers, mesh/slat/pinch belts, carousels, lift gates, tote/carrier systems and low‑backpressure lines to match your part geometry, process requirements and layout constraints. Our steel operations revolve around our six electric arc furnace (EAF) steel mills and numerous value-added coating operations, enabling us to handle roughly 13 million tons of steel shipping. We take pride in offering one of the most diversified portfolios of value-added products within the domestic steel industry.
Every custom system emphasizes lifecycle value: rugged construction, serviceable modules and controls integration that simplify maintenance and reduce downtime. From concept through commissioning, our mechanical and applications engineers collaborate with your team to ensure performance, reliability and a clean integration with upstream/downstream equipment.

Models, Benefits & Features

Flat Wire and Wire Mesh Conveyors are engineered for environments where heat, airflow, and drainage are critical. Commonly used in heat-treating, drying, and cooling applications, these conveyors withstand high temperatures and harsh conditions while maintaining consistent part movement. Their open mesh design promotes ventilation and liquid drainage, making them ideal for processes involving ovens, furnaces, or chemical exposure.
 
Benefits:
  • Handles heat-treated parts and abrasive materials
  • Promotes airflow for cooling and drying
  • Resistant to chemicals and harsh environments
Features:
  • Available in steel or stainless steel for durability
  • Multiple weave patterns for different part sizes and support needs
  • Positive sprocket drive ensures accurate belt tracking
  • Optional drip pans, guards, and containment for demanding applications
  • Structural frame options for heavy-duty industrial use
48 Series Wire Mesh Side Mount Down Chain Driven Conveyor74 Series Flat Wire Direct Drive Conveyor48 Series Wire Mesh Spline Shaft Adjustable Lanes Conveyor 74 Series Flat Wire Chain Side Mount Up Conveyor
 
Stainless Steel Conveyors are designed for cleanroom and washdown environments where hygiene and corrosion resistance are essential. These conveyors are widely used in food, pharmaceutical, and chemical industries, meeting stringent sanitary standards while delivering reliable performance.
 
Benefits:
  • Corrosion-resistant construction for harsh or wet environments
  • Sanitary design compliant with USDA/FDA requirements
  • Easy cleaning and maintenance for hygiene-critical applications
Features:
  • Frames available in 304 or 316 stainless steel
  • Bead-blasted or polished finishes for smooth surfaces
  • Compatible with flat belt, modular plastic, or timing belt styles
  • Sealed bearings and washdown-rated motors for full system protection
  • Structural frame options for heavy-duty or hygienic configurations
40 Series Flat Belt Stainless Steel65 Series Flat Top Chain Stainless Steel Conveyor65 Series Modular Plastic Belt Stainless Steel Lift Gate Conveyor65 Series Modular Plastic Belt Stainless Steel Conveyor
 
Hopper conveyors automate bulk part feeding, reducing manual labor and improving line efficiency. They are ideal for applications requiring controlled part elevation and discharge onto conveyors or feeder bowls.
 
Benefits:
  • Efficient bulk feeding for high-volume operations
  • Reduces manual loading and operator fatigue
  • Integrates seamlessly with automated lines
 
Features:
  • Configurable with flat belt, modular plastic, or flat top chain
  • Custom sizing to match part geometry and throughput requirements
  • Optional cleats for incline conveying and part separation
  • Rugged structural frames for industrial durability
  • Integrated drip pans and guarding for clean operation
48 Series Flat Belt Cleated Stainless Steel Hopper74 Series Flat Top Chain 20cuft Steel Hopper74 Series Modular Plastic Belt Cleated Steel Hopper
 
Slat Conveyors provide a continuous, rigid conveying surface for heavy, hot, or irregularly shaped parts. They are commonly used in assembly and machining environments where durability and fixture compatibility are critical.
 
Benefits:
  • Handles oversized or irregular products with ease
  • Fixture-friendly for assembly and tooling integration
  • Superior durability for abrasive or high-temperature condition
 
Features:
  • Steel slats mounted to roller chain or timing belt for positive drive
  • Multi-lane layouts for wide-body parts or multiple streams
  • Customizable slats with drilled/tapped holes for tooling and fixtures
  • Optional side rails, drip pans, and guarding for added safety
  • Structural frame options for heavy-duty industrial applications
48 Series Slat Conveyor Timing Belt DrivenSlat Conveyor Steel Stand74 Series Attachment Chain Slats End Drive
 
Carousel Conveyors are designed for continuous circulation of small parts, enabling underside access for assembly, inspection, or processing. They are ideal for compact work cells and automated pick-and-place operations.
 
Benefits:
  • Provides underside access for labeling, inspection, or assembly
  • Supports continuous part circulation for high-efficiency workflows
  • Compact footprint for integration into tight spaces
 
Features:
  • Built with timing belt or attachment chain for precise motion
  • Customizable tooling for secure part retention during rotation
  • Limited weight capacity for small or delicate components
  • Structural frame options for stability and modular integration
48 Series Timing Belt Indexing Carousel Conveyor48 Series Roller Chain Carousel Conveyor74 Series Timing Belt Custom Carousel Conveyor
 
Pinch Conveyors securely grip products between two inverted timing belts, enabling underside access for labeling, printing, or inspection. They are commonly used in packaging and finishing lines where controlled handling is essential.
 
Benefits:
  • Allows underside operations without stopping product flow
  • Provides smooth, secure handling during transitions
  • Reduces risk of product misalignment or damage
 
Features:
  • Dual inverted timing belts with adjustable pinch pressure
  • Compact design for easy integration between conveyors
  • Configurable belt materials for different product surfaces
  • Structural frame options for rigidity and long-term reliability
48 Series Timing Belt Pinch Conveyor Product Allignment48 Series Timing Belt Custom Pinch ConveyorTiming Belt Pinch Conveyor
 
Custom roller conveyors are designed for heavy-duty or specialized applications where simple, robust transport is required. They can be configured for gravity or powered operation and adapted for accumulation or indexing with integrated controls.
 
Benefits:
  • Reliable handling of rigid-bottom products
  • Scalable for light to heavy loads
  • Ideal for assembly, packaging, and transfer lines
 
Features:
  • Engineered-to-order widths, roller pitch, and frame design for precise fit
  • Optional side guides, stops, and sensors for controlled flow
  • Integration-ready for accumulation zones or indexing logic
  • Structural conveyor frame design options available, including welded steel or modular aluminum frames for strength, durability, and easy integration with accessories and guarding
Gravity Roller Exit Conveyor Driven Roller Conveyor Pop Up Timing BeltGravity Roller Decline Recieving Table
 
Centerless Grinder Conveyor Systems are built for harsh environments involving coolant, metal debris, and abrasive conditions. They automate part feeding and discharge for grinding operations, improving efficiency and reducing manual handling.
 
Benefits:
  • Withstands coolant and abrasive debris
  • Automates part flow for grinding processes
  • Reduces operator intervention and downtime
 
Features:
  • Coolant-resistant construction with sealed components
  • Small-part handling capability for precision grinding
  • Integrated drip pans and filtration options for fluid management
  • Structural frame options for stability and durability
Timing Belt Centerless Grinder Custom StandTiming Belt Vstyle Centerless Grinder ChuteCenterless Grinder Timing Belt
 
Lift Gate Conveyors provide ergonomic access across conveyor lines, allowing operators to pass through without dismantling equipment. They are essential for maintenance, line clearance, and operator safety.
 
Benefits:
  • Improves accessibility and safety in work cells
  • Minimizes downtime during maintenance or line changes
  • Reduces operator strain compared to climbing or reaching
 
Features:
  • Gas-spring or counterweight assist for smooth lifting
  • Locking mechanisms for secure positioning
  • Compatible with flat belt, modular plastic, or timing belt conveyors
  • Structural frame options for rigidity and long-term reliability
48 Series Modular Plastic Lift Gate48 Series Flat Belt Lift Gate Nose Bar Center Drive74 Series Dual Lane Timing Belt Lift Gate48 Series Flat Belt Lift Gate End Drive Casters
 
Tote and Carrier Systems manage pallets or totes for assembly and material handling, enabling precise positioning and routing in automated environments.
 
Benefits:
  • Supports automated assembly and WIP buffering
  • Provides accurate positioning for robotic or manual operations
  • Reduces handling errors and improves throughput
 
Features:
  • Timing belt or flat top chain platforms for smooth motion
  • Accessories include metering stops, lift-and-locate units, elevators, pop-up transfers, and crowders for alignment
  • Structural frame options for heavy-duty industrial use

 

Conveyor Types
Timing Belt Conveyors

Timing Belts are commonly used for plastic or lightweight Pallets.

Being positively driven and wire reinforced, they require very low maintenance.

 

48 Series Stacked Dual Lane Timing Belt Polyamide Cover Pallet Line48 Series Timing Belt Polyamide Cover Pallet Line Elevator Side Mount Down74 Series Plastic Flat Top Chain Pallet Line

 

Flat Top Chain Conveyors

Flat Top Chain is commonly used in harsh environments.

Capable of handling heavy weights, Flat Top Chain is great in situations where a Tote or Carrier has an uneven bottom, which would prevent the use of Low Back Pressure Chains.

 

Flat Top Chain Pallet Line74 Series Plastic Flat Top Chain Daul Lane Pallet Line74 Series Plastic Flat Top Chain Pallet Line Custom Drive

 

 

Accessories
Metering Stops

Metering Stops are used to single out products for entry into or exit from a process or station.

They can be designed to meter from the side or the bottom in a dual lane system.

 

48 Series Modular Plastic Belt Accumulation Metering Stops Side48 Series Timing Belt Polyamide Cover Pallet Line Elevator Metering Stop Timing Belt Pallet Conveyor Metering Stop

 

Lift and Locates

Lift and Locates are used to precisely hold a Pallet or Carrier above a conveyor for accurate positioning.

They also elevate the Pallet above the belt or chain to eliminate any vibration.

 

Part Lift and Locate Mechansim Pneumatic CylinderPallet Lift and Locate Robotic PickupPallet Line Lift and Locate Mechansim

 

Pusher/Crowders

Pushers/Crowders are used to push a Pallet into a rail or end stop for precise positioning.

 

Timing Belt Polyamid Cover Pallet Line Pusher SensorsFlat Top Chain Side Pusher Pallet LineFlat Top Chain Diverter Pusher Chute

 

Elevators

An Elevator/Lowerator is used to vertically move a pallet up or down to construct an over/under system.

These are commonly built with Pneumatics and Timing Belts, allowing the conveyor to travel in both directions.

 

Pallet System Over Under Pnematic Elevator74 Series Muli Lane Steel Flat Top Chain Pallet Line Elevator GuardingTiming Belt Over Under Pallet System Elevator

 

Pop-Up Transfers

Pop-up Transfers are used to remove a Pallet from the system or redirect a Pallet onto another lane.

They can be designed into either the end or the middle of a Pallet Line

 

Pop Up Transfer Pallet System74 Series Steel Plastic Flat Top Chain Roller Transfer Steel Stand Pallet LineTiming Belt Dual Lane Pallet System Pop Up Transfer
 
Low Backpressure Systems are engineered for gentle accumulation of carriers or parts without excessive contact force, reducing product damage and improving flow control.
 
Benefits:
  • Prevents product scuffing or deformation during accumulation
  • Ideal for queued WIP in assembly or packaging lines
  • Enhances line balance and reduces jams
Features:
  • Zoned drives for controlled accumulation
  • Roller chain or low-friction beds for smooth movement
  • Integrated metering and transfer modules for precise flow control
  • Structural frame options for durability and modular integration

 

Conveyor Types
Roller Chain Conveyor

Low Back Pressure Roller Chain is the most common type of conveyor used in these applications.

The ability to utilize the rollers for high-load accumulation without straining the mechanisms is crucial.

The rollers are available in Plastic, but more commonly in Steel.

 

74 Series Roller Chain Pallet Line Steel Stands End DriveDual Lane Double Speed Chain Low BackpressureMultiple Lane Low Backpressure Chain Heavy Duty

 

Modular Plastic Conveyor

Modular Plastic Low Back Pressure Chain is also suitable for accumulating high loads.

With smaller rollers, it is easier to accumulate small products or Pallets that cannot handle the larger rollers in chains.

 

74 Series Modular Plastic Belt Low Backpressure Chain Pallet Conveyor74 Series Modular Plastic Belt LBP Side Rails 74 Series Modular Plastic Belt LPB Chain

 

 

Accessories
Metering Stops

Metering stops are used to single out products for entry into or exit from a process or station.

They can be designed to meter from the side or the bottom in a dual lane system.

 

48 Series Modular Plastic Belt LBP Metering Stops Adjustable74 Series Roller Chain Low Back Pressure Over Under SystemLow Back Pressure Chain Metering Stop

 

Lift and Locates

Lift and Locates are used to precisely hold a Pallet or Carrier above a conveyor for accurate positioning.

They also elevate the Pallet above the belt or chain to eliminate any vibration

 

LPB Pallet Line Lift Locate Mechasim Lift Locate 

 

Pusher/Crowders

Crowders are used to push a Pallet into a rail or end stop for precise positioning.

 

74 Series Modular Plastic Belt LBP Crowder Metering StopsModular Plastic Belt Low Back Pressure Pallet Side by Side System48 Series Modular Plastic Belt LBP Crowder Metering Stops

 

Elevators

An Elevator/Lowerator is used to vertically move a Pallet up or down to construct an over/under system.

These are commonly built with Pneumatics and Timing Belts, allowing the conveyor to travel in both directions.

 

74 Series Roller Chain Pallet Line Timing Belt ElevatorOver Under Pallet System Elevator Flat Top Chain Elevator Pallet Line

 

Pop-Up Transfers

Pop-up transfers are used to remove a Pallet from the system or redirect a Pallet onto another lane.

They can be designed into either the ends or the middle of a Pallet Line.

 

74 Series Low Back Pressure Roller Chain Powered Roller Pallet LinePop Up Transfer LBP Chain Side TransferRoller Chain Pallet Line Popup Transfers
 

Other Custom Conveyors

Example Solutions

Custom conveyor designed for your exact needs

Don’t settle for off-the-shelf systems. Our engineers specialize in creating efficient, cost-effective conveyor designs that maximize productivity and ROI. Whether you need a single line or a complete material handling system, we’ll help you get it right the first time.