Direct Conveyors

AMR Stations

AMR Stations: Docking, Pick & Drop, and Conveyor Integration

Reliable, repeatable docking for every AMR workflow.

AMR stations are the fixed points where Autonomous Mobile Robots (AMRs) interact with your material handling system. They enable safe, precise pick and drop (P&D) of totes, pallets, or carriers and provide charging, buffering, and conveyor integration for continuous flow.

Direct Conveyors designs AMR stations that work seamlessly with our AMR toppers and your existing automation, ensuring accurate alignment, fast cycle times, and operator safety.

For more information or inquiries, feel free to Contact Us >

 

 

 

What is an AMR Station?

An AMR station is a fixed docking point that allows an AMR to load or unload materials, charge, or interface with conveyors. Stations ensure repeatable positioning, which is critical for automated transfers and safety compliance.

 

 

Types of AMR Stations

Fixed Stations

Purpose: Provide a stable, repeatable docking point for AMRs to pick and drop (P&D) loads such as totes, cartons, or pallets.
Features:

  • Adjustable guides and mechanical stops for precise alignment
  • Load presence sensors for confirmation
  • Integrated E-Stops and guarding for operator safety

Applications:

  • Line infeed and outfeed
  • WIP staging
  • Automated pallet transfer

 

AMR 250 2 Bar Lift Dock Station Side View AMR 60/90 Two Bar Load in Position

 

Over/Under Stations

Purpose: Maximize floor space by stacking two docking levels vertically, allowing AMRs to deliver and retrieve loads without congestion.
Features:

  • Upper and lower decks for independent workflows
  • Ideal for high-throughput environments where space is limited
  • Compatible with conveyor toppers and lift modules

Applications:

  • Buffering between robotic cells
  • Multi-level material flow
  • Compact staging in tight layouts

 

AMR Over Under Front Angle View AMR Over Under Side View

 

Side-by-Side Stations

Purpose: Enable parallel docking positions for multiple AMRs, reducing wait times and improving throughput.
Features:

  • Two or more adjacent docking points
  • Integrated sensors and handshake logic for safe, simultaneous operation
  • Flexible layout for conveyor interface or pallet handling

Applications:

  • High-volume pick and drop
  • Order fulfillment zones
  • AMR fleet staging for continuous flow

 

AMR Side by Side Operator Station AMR Pallet Loop with 2 Lane AMR Topper

 

 

 

Why AMR Stations Matter

  • Accuracy: Repeatable docking ensures smooth transfers and prevents jams.
  • Safety: Integrated E-Stops and guarding.
  • Scalability: Modular designs adapt to new workflows and AMR models.
  • Efficiency: Reduces manual intervention and downtime.

 

 

Integration with AMR Toppers and Conveyors

Our stations are designed to work seamlessly with AMR toppers, including conveyor modules, lifts, and pallet movers. They integrate with conveyor systems for automated material flow, utilizing bidirectional communication and sensors to ensure safe and synchronized transfers.

See also: AMR Toppers › | Omron Toppers ›

 

 

Safety Features

  • Collision Avoidance: Sensors and light curtains prevent unsafe conditions.
  • Emergency Stops: Accessible E-Stops on every station.
  • Risk Assessment Compliance: Meets ISO 3691-4 and ANSI/RIA R15.08 guidelines.

 

 

Industries and Applications

  • Manufacturing: WIP transfer between cells.
  • Warehousing: Automated staging and pallet handling.
  • Distribution: High-speed pick and drop for order fulfillment.

 

 

Ready to Design Your AMR Station?

Contact us today to discuss a custom solution tailored to your AMR fleet and workflow.
Call: 1 317-346-7777 · Email: sales@directconveyors.com · Contact Us ›

Need more information? Contact us.