48 Series Modular Plastic Belt with Blade Stop

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Blade Stops, commonly powered by air and affixed to conveyors, are employed to separate individual parts or pallets. Typically situated in between the lanes of a Muli-Lane Conveyor. They are commonly installed as single units to regulate product flow.

Blade Stops

48 Series Modular Plastic Belt Center Drive

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A Center Drive Unit can be added to this style of conveyor. It can be located at any point along the length of the conveyor, allowing flexibility in its placement based on the specific needs of the application.

Center Drive

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A Chute can be added to the end or side of the conveyor to facilitate the movement of products onto or off the conveyor. Depending on the specific requirements of your application, these Chutes can be constructed from a variety of materials. Common choices include Steel, Stainless Steel, or Plastic.

Chutes

48 Series Flat Belt End Drive with Cleated Blue Belt

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Special belts with cleats are available for applications requiring zoning, inclining, or declining parts while prevent sliding. For customized cleat configurations (heights, pitches, styles, etc.), kindly contact our factory for guidance.

Cleats

48 Series Modular Plastic Belt with Crowder

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Crowders, typically air-powered and affixed to conveyors, serve the purpose of accurately positioning a part or pallet. These components are commonly integrated with robotic pick-up or vision systems to guarantee precise alignment of the product, ensuring utmost accuracy.

Crowders

48 Series Indexing Timing Belt Daul Lane Carrier Pins

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A Carrier Plate can be affixed to an Indexing Timing Belt Conveyor to facilitate the installation of customized tooling. These Carrier Plates are engineered to align with the belt's pitch, enabling the design of tooling without being restricted by insert locations. They can be attached to a single lane or span across a conveyor with multiple lanes.

Custom Carrier Plates

Custom Chain

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To cater to the requirements of even the most challenging applications, a comprehensive range of varied covers and surface patterns are offered. These covers are sorted into six material groups: Elastomer/Rubber, PVC, Polyurethane, PET/Fleece, Foams, and other specialty materials.

Custom Cover Materials

74 Series Indexing Timing Belt Custom Drive

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Tailored Drive Packages are offered to enable customers to install their preferred gearbox or motor package. Servo motors commonly drive timing belts, and we have the capacity to modify our motor plates for mounting your specific motor.

Custom Drive Packages

48 Series Indexing Timing Belt Custom Fixture

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Fixtures or attachments are uniquely crafted to secure a product onto an Indexing Timing Belt Conveyor. These Fixtures can be tailored to accommodate a product between a designated set of fixtures or to keep a product positioned atop a fixture. Custom fixtures are meticulously designed to suit specific products and are often constructed from materials such as Steel, Stainless Steel, Aluminum, or Plastic.
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48 Series Indexing Timing Belt with Aluminum Fixtures

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48 Series Indexing Timing Belt with Cross Plate

48 Series Indexing Timing Belt with Delrin Pucks

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48 Series Indexing Timing Belt with Custom Fixtures

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48 Series Indexing Timing Belt with Plastic V Blocks

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74 Series Attachment Chain Dual Lane with Custom Steel Plates and Blocks

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74 Series Attachment Chain Dual Lane with Carrier Plates

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74 Series Attachment Chain Dual Lane with Custom Steel Tooling

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74 Series Attachment Chain Dual Lane with Turnkey Flipper and Tooling

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Custom Fixtures

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A selection of Standard Side Rail choices is available, accompanied by the option to create Custom Rails tailored to the specific application. The customization covers aspects like height, thickness, type, and material to perfectly suit the intended use. These Rails are usually crafted from materials such as Aluminum Extrusion, Steel, Stainless Steel, or Plastic.

Custom Side Rails

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If your application comes with requirements that go beyond the usual standards, we can design Stands that cater to your specific application needs. Whether you require the installation of Multiple Conveyors on a Shared Stand Frame or need Custom Mounting Brackets to attach to other equipment, we have the capability to offer you a suitable solution.

Custom Stands/Mounting

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Product Diverters can be utilized with this type of conveyor to redirect the movement of products. These Diverters come in three variations: Fixed, Manual, or Automatic, depending on the specific demands of your application.

Diverters

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Drip Pans are available to be mounted beneath the conveyor, intended to capture debris, fluids, or other materials. These custom designed Drip Pans are created to encircle the conveyor, preventing fluid reaching the floor. Crafted from formed Steel, they match the dimensions of the conveyor. While the Drip Pans are usually powder coated black, we can accommodate a change to your preferred RAL color. Additionally, Stainless Steel Drip Pans are available upon request.
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Drip Pans

48 Series Flat Belt with White Urethane Belt and End Stop

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A Hard Stop can be incorporated into the conveyor system. These Stops serve the purpose of retaining products while the conveyor belt remains in motion below. They can be constructed using materials like Aluminum Extrusion, Steel, Stainless Steel, or Plastic.

74 Series Flat Belt with White Urethane Belt and End Stop

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End Stop/Entrance Stops

48 Series Timing Belt Guarding Dog House Carriers

A customized Guarding package can be designed to prioritize operator safety. This involves installing enclosures, commonly known as "dog houses," at the equipment's ends to prevent fixtures from interacting with operators. Furthermore, protective barriers can be placed along the sides to cover sections with moving components, effectively preventing pinch points.

Guarding

74 Series Modular Plastic Belt with Divider Rails

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Lane Dividers can be integrated into the conveyor system to establish separate lanes spanning the width of the belt. These dividers are custom designed to align with the requirements of your application. This includes the number of lanes as well as the spacing between the lanes.

Lane Dividers

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Lift and Locate devices, often powered by air, and attached to conveyors, play a crucial role in precisely positioning pallets or carriers. Often positioned between dual lanes, they elevate a pallet to achieve accurate placement. These elements are frequently integrated with robotic pick-up systems or positioned for manual operations to ensure the precise alignment of products.

Lift and Locates

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Metering Stops, commonly powered by air and affixed to conveyors, are employed to separate individual parts from accumulated masses. Typically situated between dual lanes, they are commonly installed in pairs to regulate product flow towards an end stop or pneumatic device.

Metering Stops

48 Series Flat Belt with Nose Bar and White Belt

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An option is available to include a Nosebar at the Tail End of the conveyor to facilitate convention part transferring. Our standard Nosebars have diameter of 12mm (0.5in). Please note that a Nosebar can only be installed on the side opposite to the motor. If you're interested in a double Nosebar setup, it necessitates the use of a center drive configuration.

Nosebar

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Pallet

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A Profile is a Cleat or attachment that is welded onto a belt. It serves various purposes such as moving products, creating spacing between products, or securing products in place as the conveyor belt is in motion.

Profiles

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Pushers, mounted on conveyors and usually air-powered, change the direction of transported products by 90&deg; when they reach the pusher's position. This redirection guides items onto an alternate route, such as another conveyor line, different processing zone, chute, or designated endpoint.

Pushers

48 Series Flat Belt with Standard Adjustable Side Rails

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Several stocked side rails options are available ranging&nbsp;from 20mm - 56mm.
Please chosse the rail type and desired side rail option.

Side Rails

74 Series Flat Top Chain with Side Transfer

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Side Transfer

Stands

74 Series Flat Belt with Black Belt and Steel Stands

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The option to upgrade our stands from Aluminum Extrusion to our 2in Tubular Steel Frame Weldment is available. The upgrade might be essential for supporting heavier loads or based on your preference. Our stands are initially powder coated black, but we can accommodate a switch to your preferred RAL color upon request.
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Please type in the desired Top of Conveyor Height.
Min: 610mm / Max: 1220mm

Steel Stands

74 Series Modular Plastic Belt with Transfer Piece

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Transfer Pieces, either in the form of Plates or Rollers, are strategically designed to assist in the seamless transition of parts from one conveyor to another, particularly in cases where your product is too small to bridge the gap effectively.

Transfer Pieces

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CATALOG

Description: 24mm x 24mm Profile Aluminum Extrusion Unit: 150mm to 2438mm

24mm Extrusion

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Description: 48mm x 48mm Profile Aluminum Extrusion Unit: 150mm to 2438mm

48mm Extrusion

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Description: 74mm x 74mm Profile Aluminum Extrusion Unit: 150mm to 2438mm

74mm Extrusion

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Description: 24mm (0.9") Aluminum Side Rail with White UHMW Unit: 150mm to 2438mm

24mm Aluminum Rail with White Wear Strip

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Description: Side Rail Cross Block for 12mm Diameter Rod (Aluminum) Unit: Qty. 1

Side Rail Cross Block (Aluminum)

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Description: Side Rail Splice Bar for P0102 Profile Unit: Qty. 1

Side Rail Splice Bar (P0102 Profile)

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Description: 54mm (2.1") Aluminum Side Rail with White UHMW Unit: 150mm to 2438mm

54mm Aluminum Rail with White Wear Strip

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Description: 11 GA Steel Floor Mounting Bracket Unit: Qty. 1

Floor Mounting Bracket

100mm Table Mounting Bracket Outside Mount

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Description: Unit: Qty. 1

124mm Table Mounting Bracket Outside Mount

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162mm Table Mounting Bracket Outside Mount

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48 Series Flat Belt Tail End with Blue Belt

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PRODUCTS

CONFIGURATION

48 Series Flat Belt Conveyors find applications across various manufacturing processes for efficient material handling. This type of fabric belt conveyor serves as a vital tool for transporting diverse finished and unfinished products, commodities, or components of varying shapes and sizes. Direct Conveyors boasts an extensive range of belt materials and cleat options, empowering us to craft tailored conveyor solutions that precisely address your automation requirements. All conveyors are meticulously assembled and tested before shipment for quality insurance.&nbsp;
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<h2>Key Features and Components:</h2>
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Compact Design: Designed with a low height aluminum extrusion, making it suitable for applications where space is limited or where items need to be conveyed under machinery or around obstacles. The belt widths are less than one inch from the frames which makes it easier for rails and components to get tight to the part.
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Diverse Applications: These conveyors find applications in various industries, including manufacturing, packaging, food processing, pharmaceuticals, and electronics, for tasks such as assembly, sorting, inspection, and transferring.
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Modularity: The design features modular components, making it easier to customize the conveyor's length, width, and features to match the requirements of the application. The standard 8.1mm slots in the extrusion makes it easy to mount accessories or components such as side rails, supports, sensors, etc.
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Maintenance: The simplicity of the design often leads to easier maintenance compared to more complex conveyor systems. Maintenance tasks might include belt replacement, tension adjustments, and periodic cleaning.
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Material Options: Belts can be made from a variety of materials, such as PVC, Urethane, Fabrics, or Rubber, depending on the type of products being conveyed and environmental conditions.
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Standard Widths: 48mm (1.8&rdquo;) to 650mm (25.6&rdquo;) 
Standard Lengths: 450mm (17.7&rdquo;) to 11,000mm (433.1&rdquo;)

48 Series Flat Belt

A low-profile Flat Belt Conveyor is a type of conveyor system used for transporting various goods or materials.&nbsp;Unlike traditional conveyors, which often have bulky frames and elevated structures, a low-profile design features a compact and streamlined Aluminum construction. This type of conveyor typically consists of a flat belt made of various materials, which moves along a frame, facilitating the movement of items.
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Flat Belt Conveyors

Modular Plastic Conveyors utilize individual plastic modules or links to create a continuous conveyor belt. This design allows for customization with diverse plastic modules for specific needs. This type of conveyor system is widely used in various industries for transporting goods, products, and materials within a production or distribution environment. The modular design of these conveyors offers several advantages over traditional conveyor systems.

Modular Plastic Belt Conveyors

A Timing Belt Conveyor is a specialized type of conveyor system that uses a toothed Timing Belt to move items along a predetermined path. It's designed to ensure precise and synchronous movement of products, making it particularly suitable for applications that require accurate positioning, indexing, and synchronization of items. Timing Belt Conveyors find applications in industries such as manufacturing, packaging, electronics, and automotive assembly.

Timing Belt Conveyors

Flat Top Chain Conveyors are material handling systems used to transport a wide range of products or goods within industrial settings. These conveyors consist of a flat, continuous chain that runs along a series of sprockets to move items from one point to another. The chain is made up of interconnected segments that create a solid and smooth conveying surface.
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Flat Top Chain Conveyors

Roller Chain Conveyors are widely used in industries to move heavy loads efficiently. They employ standard Roller Chains (#40, #50, #60) to facilitate product movement, showcasing durability and reliability in harsh environments. Notable features include their ability to handle bulky items, adapt to diverse load sizes, integrate with other systems, and serve various industries such as manufacturing, automotive, warehousing, and more.

Roller Chain Conveyors

Autonomous Mobile Robots (AMRs) provide an effective solution for manufacturers looking to boost production efficiency. Direct Conveyors brings a wealth of material handling expertise to the table, seamlessly integrating with and around AMRs to maximize production efficiency.

AMR Toppers

Pallet Systems use nonsynchronous conveyors to accumulate parts on a Pallet or Carrier in a loop or over/under configuration. These systems can be constructed using various types of conveyors and often incorporate various mechanisms to single out or position Pallets at different stations or transfers.

Pallet Lines

Biflow Tables are highly proficient in effectively accumulating parts. They are commonly employed for the purpose of storing parts, both prior to and after various processes. These tables are available in a wide array of styles and sizes, with each one being meticulously designed to match the precise requirements of the parts and the desired accumulation capacity. It is customary to request trial parts to confirm the feasibility of achieving the appropriate separation of parts on these tables

Biflow Tables

Direct Conveyors possesses a deep expertise in material handling and a strong mechanical background. We have the capability to conceptualize, engineer, and manufacture a diverse range of products tailored for specific parts or solutions. For more information, please contact our factory.